Thursday, October 14, 2010

26 More Chilies To Go - Special Giveaway Coming Up!

I am seeing red, red, red as I paint all these chilis! Our special order of 60 Red Hot Chilis Spoonrest/Tea Bag Holders has kept me up at night pouring, cleaning and painting... and I could not do it without the help of my mom and my husband - thank you Mom and Glenn :)

At last over half the order is done and the rest are underway for my target finish date of this weekend, which means I can get back to the ceramic Christmas Tree project.

Meanwhile, wish me luck that my arm doesn't fall off and that my vision remains clear and true until I finish the chilies :)

Wishing you a great weekend ~ Jeanie

P.S. Here is an example of the ceramic Christmas Tree that we will be making for the holiday season in 2010 ---

12 Inch Ceramic Christmas Tree at

Saturday, October 9, 2010

Spicy Ceramic Surprise!

I know I am supposed to be posting Liquid Clay to Shining Lights - Part 2 Ceramic Christmas Trees, but to our surprise we receive an 'emergency' ceramic order :)  Two days ago we got a call from a wonderful woman in New Jersey who is putting together a very special Bridal Shower for her daughter in Missouri. To make the occasion very special, the theme for the shower is Sweet & Spicy and it seems that our Red Hot Chili Pepper holders fit the bill perfectly!
Red Hot Chili Pepper Rest - Ceramic Holder

Now, we do not stock large quantities of any item, so for the next few days, we are busy pouring, painting, firing and finishing all 60 of these little chilies --- a tall order indeed! We only have two weeks to complete the order, but we are determined and thrilled to be able to make such a special occasion a memorable event.

I will be posting Part 2 very soon. Stay tuned :)

Saturday, October 2, 2010

Liquid Clay to Shining Lights - Ceramic Christmas Trees, Part 1

We really love making ceramic Christmas Trees for everyone, and I wanted to share some of the process of making these beautiful Christmas Trees out of clay. You may or may not know, but all our ceramic art at starts out as liquid clay. All our clay comes from the Southwestern United States and is top quality.

I start by mixing the clay with an electric drill mixer. Although we originally get the clay in gallons, it needs to be mixed before every use to make it uniform, otherwise pieces would come out lopsided and weak in places. So after the mixing, here is what a bucket of liquid clay looks like:
This is the start of our tree!

Next step, pouring the clay (called "slip" in ceramic terms) into our mold which is made out of heavy plaster. The plaster will absorb the water from the clay, pulling the clay into the sides of the mold, which creates the "skin" or shape of the piece we are molding. This next picture shows the tree mold being slowly poured with our clay slip.

Once the water starts getting absorbed by the plaster, you will see the slip start to recede within the cavity of the mold. So we slowly add more slip to fill it up. The pouring for this piece will take approximately 15 minutes. But each piece is different and must be checked to be sure that enough of the clay has formed a skin within the mold, otherwise the piece will be too thin and fragile.

Once the desired thickness is achieved, I slowly pour out the remainder of the slip back into my original bucket to be used again. Pouring out the mold takes a few minutes and requires a good bit of turning, twisting and maneuvering to remove any pockets of the clay from inside the piece. The mold must be left upside down for a few minutes to allow the remaining slip to pour out. This is also the start the drying process inside the mold, which we want to be as even as possible.

Want to build muscle?  Start making ceramics! I have to tell you, with the tree mold having a dry weight of 20 pounds, then adding wet clay, the mold ends up weighing over 32 lbs. Lifting, pouring, pouring out, etc. - that will build muscle on ya! ;)

Since the mold has absorbed the water from our slip, the mold itself will stay wet for about a day or two, making it difficult to pour another piece because the mold will not absorb as well the 2nd time. So quite often, we can only pour one piece per day. At times we can get two pieces in a day, especially if we can place the mold outside during one of our sunny Arizona days which helps it to dry.

Now that our piece is poured out, what next? Well, if you have not noticed yet... ceramics is a messy business! Liquid clay is not a neat and tidy substance to work with. In fact, it gets everywhere. Once it dries, it will be brittle and can turn into dust, so getting it off of our mold needs to take priority not only for the sake of mess, but also to keep the mold in good condition.

Now the mold is cleaned, and the neck of the mold has been trimmed as well. The piece needs to sit in the mold for a few minutes more to be sure that it is set and slightly hardened, otherwise it will turn to mush when we try to remove it.

Now we are ready to take the tree out of the mold. At this stage, the tree is made out of very wet, malleable clay. We must remove it from the mold before it gets too dry or else it will crack as the water absorbs further into the mold and the drying clay starts to shrink. Most pieces are a little stubborn.... enter the mallet!

This Christmas Tree mold is made of 3 separate sections. Each section must be removed separately and very carefully so that we do not smush and ruin the details on the tree itself. When the last section is ready to be pried away from the piece, I use a large rubber mallet to gently strike the mold which creates just enough jarring motion to help the wet clay tree to separate from the mold. The piece sort of "pops-up" slightly as I pound. This is always a tricky bit because I certainly don't want to chip or break the delicate clay piece; which can and does happen - but I also want to get our tree out of the mold, so I have to risk it! ;) 




Once the tree is out, you may notice that there are no holes in it yet - so how are we going to light our tree? I use a small drill bit to hand-drill each of the 50+ holes in our tree where all the colored lights will go, plus I have very carefully position the bit and drill the top of the tree for the star. Although the clay is still wet, special care must be taken not to crack any of the limbs, or to apply too much pressure which could cause the tree to collapse altogether.

Whew!  Our tree is ready to be dried now before it moves on to the next step.

Time for the start of pouring the clay into our tree mold until the holes are hand-drilled is 1 and a 1/2 hours.  Tomorrow, the tree will be fully dried and we can start to clean the mold seams and our holes to get ready for firing in the kiln. The base for this tree was poured at the same time and you may notice it in the background of a couple of the pictures above.

I hope you enjoyed this little glimpse into the start of making our Christmas Tree out of clay. Join me in the next post to continue making our tree, and meanwhile, please leave me a comment and let me know what you think!  :)

Thanks~ Jeanie

Friday, October 1, 2010

CartoonLovinMomma's Great Pumpkin Giveaway!

An amazing mom - Stephanie from Dover, Arkansas - contacted our little shop about a blog giveaway contest she is holding NOW through October 14, 2010.  She loved some of our Halloweenies (I do too ~ Halloween is my favorite holiday) so we decided to combine forces and make a special offer to her blog readers!

Find out more here:
Win this pumpkin at Stephanie's Blog!

The contest rules are easy and I hope you enjoy her great blog! :)

A special thank you to Stephanie for having such a great idea and for sharing with others :)

Wishing you all the best of luck ~ Jeanie